Modernization and retrofitting of samplers

If a sampling system has already been installed at your enterprise, but as a result of long-term operation, unpredictable situations with the equipment occur more and more often, for example, breakdowns of wired control panels, disturbances in the pneumatic transport system, breakdowns of high-value mechanical units and units, etc., the company is ready to offer a number of engineering solutions, which will improve the quality of the sampling system.

The company carries out work on the modernization and upgrading of grain sampling systems of the world's leading producers, in the following directions:

• Installation of sampler radio control equipment;
• Installation of video surveillance equipment;
• Modernization of pneumatic transport systems;
• Production of mechanical units and aggregates.

Installation of sampler radio control equipment

When installing the radio control kit on the existing sampling system, the ergonomics and reliability of its operation increases.

The kit includes:

• Main and backup control panels;
• Radio receiving module;
• Management and security controller.

Radio control equipment for crane systems certified for use in Ukraine is used as a radio command transmission kit.

In addition to the transmission of radio control commands, the control and safety controller provides new functions to prevent the simultaneous or violation of the sequence of execution of the sampler control commands, which before modernization led to the breakdown of the sampling system equipment.

Installation of video surveillance equipment

Video surveillance equipment together with radio control equipment provide the possibility of remote control of the sampler, for example, directly from the laboratory.

The kit includes:

• Aiming video camera;
• Surveillance video cameras;
• Video recorder;
• Monitor.

The aiming video camera is installed directly above the probe of the sampler and provides the ability to aim and control sampling from the body of a car or wagon. The video camera has a degree of protection of operating conditions not lower than IR-64 (outdoor version).

Surveillance video cameras are installed in sufficient numbers to cover the entire sampling site and provide control over the movement of vehicles and personnel. Video cameras have a degree of protection of operating conditions not lower than IR-64 (outdoor version).

The video recorder ensures the preservation of all video control data. The monitor is used as the main workplace of the sampler operator and provides a view of current information from all video cameras and saved information on the operation of the sampler. Together they are installed in the grain laboratory.

Modernization of pneumatic transport systems

What does it include?

• Production and installation of modern economic blowers;
• Production and installation of multifunctional laboratory cabinets;
• Repair, replacement, retrofitting of pneumoline equipment;
• Production and installation of probes.

The models and capacity of blowers are selected in accordance with the requirements of the pneumatic pipeline to ensure compliance with the prescribed standards for dust control.

Laboratory cabinets are designed on the basis of typical, time-tested solutions, individually according to the requirements of the Customer's laboratory.

Practical application of radio control and video control systems

(Video file at the bottom of the page)

Video recording by the standard SRMGP-3 "HOPPER" camera of the automatic selection of point samples of grain from the filling hatches of the covered railway car.

Passage of the mobile unit of the sampler to the right is an automatic, without the operator's participation, scanning of the wagon to determine the position of the wagon, the location, number and condition of the hatches for the system to determine the type of wagon.

Passage to the left - automatic, also without the operator's participation, sample selection with subsequent transportation to the laboratory.

The task of the operator is to press the "START" button on the radio remote control. All subsequent operations of scanning, selection and transportation of samples to the laboratory are completely automatic. In the event of any problems, for example, detection of an unopened hatch, the appearance of a foreign object on the car, etc., the system will stop work and turn on an emergency sound and light warning.